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13817278207
BR-JCXYC型
Fully automatic extrusion, blowing, suction, pressing, and punching multifunctional five in one molding unit
Specification: 1300x1600x1350mm
1. This unit integrates five types of work functions: extrusion, blowing, suction, pressing, and punching. It has the characteristics of low cost, small size, safe use, and convenient installation. For the convenience of teaching, the equipment is designed to be mobile and meet the teaching requirements of teachers. And able to complete various molding demonstrations in the classroom.
2. By using universal thermoplastic materials and corresponding molds, extrusion, blow molding, vacuum molding, and product punching can be completed.
3. Operation control part, touch screen (human-machine interface), full computer control system. Using a LCD touch screen for human-machine communication, manual and automatic operation functions are executed. The screen is equipped with all mold animations and related annotations, as well as operation parameter modification functions. The entire machine implements interactive interlocking automatic control, which can overcome all operational errors The stainless steel control panel consists of four temperature control display windows, a small frequency converter, a volume adjustment panel, a touch screen window, and an emergency stop switch.
4. Equipped with a voice system (sound quality up to professional announcer level), equipped with a stereo speaker device, with voice prompt functions such as operation guidance, prompts, and error correction. The voice control system adopts a UOM voice module with built-in SD storage card, which facilitates the replacement of sound.
Control part components (parameters): PLCFATEK output speed 10KHZ, touch screen (human-machine interface) WE! NVIEW65536 color true color widescreen, with a window size of 7 inches and a temperature control accuracy of ± 0.5 ℃, sensor photoelectric induction, Autonics device, and a combination bracket for easy adjustment. The solenoid valve and throttle valve adopt SNS precision type. When the machine is not operated or there is a malfunction, it will be prompted through the alarm light and corresponding voice.
5. The control circuit adopts DC 24V, and all gas pipes and wires are connected in a hidden tube style. The main line is connected in a chain structure and equipped with a cooling system. The air source is filtered in two layers, and the electrical box door adopts voice prompts and corresponding text prompts to ensure the safety of the user.
6. The cutting blade adopts a heated constant temperature cutting blade, with a safe voltage of 24V. The cutting blade is driven by a precision free type cylinder, with an effective cutting speed and safety factor designed.
7. The extrusion cylinder adopts NTP series, fully hard screw, alloy grade A, and the mouth mold is an adjustable blank shape with an independent structure, which is convenient for disassembly and assembly.
8. It uses a silent vacuum pump as the power source and is built into the chassis. Its working noise is 38 decibels. The system pressure is 0.6, and no lubricating oil is required for maintenance during use (oil-free type), ensuring the cleanliness of the vacuum.
9. The sol-gel power adopts a speed regulating motor. The sol and heating system of this machine adopts a vertical structure. To ensure user safety, a fully enclosed cover is used. To increase visibility, the three sides of the cover are made of transparent brown radiation resistant material, and the rear side is assembled for easy maintenance and repair. The locking and opening parts adopt SNS precision positioning pneumatic structure. The sensor is non-contact.
10. The size of the cover is 580x155x340mm. The machine is surrounded by a semi open design, with an aluminum alloy industrial profile on the front, a downward opening window structure, and a magnetic contact mechanism. The other three sides are made of brown radiation resistant material, and the protective cover height is 260mm.
The column adopts hard chromium precision guide rod, and the guide sleeve adopts self-lubricating carbon graphite alloy guide sleeve and UBC precision linear bearing. The hardness of the column is HRC55.
The aluminum alloy part of the host is made of hardened aluminum alloy plate and subjected to oxidation treatment, with a hardness of HB90 and a yield strength of 245.
The cooling water pump adopts a DC blade pump, with a capacity of 12 liters per minute, to ensure sufficient cooling of the mold and injection cylinder. The size of the water tank is 550x370x300. The top surface of the chassis is equipped with a water tank cooling circulation system and a quick drainage device. The size of the sink is 500x260x100mm.
Adopting a movable and fixed fixing method.
The forms of extrusion, blow molding, vacuum molding, compression molding, and punching processes are: extrusion is a vertical extrusion mechanism, blow molding is a translational blow molding process, vacuum molding is a vertical molding process, and compression molding adopts temperature control inside the plastic mold. Stamping for vertical forming
All cylinders in the execution section can adjust their stroke and speed, and are equipped with a damping system.
The locking and opening of the mold adopt a double action adjustable cylinder structure and electromagnetic induction positioning device, ensuring the light, fast, and smooth opening and closing of the mold. The sol mechanism adopts a chain connection, effectively reducing noise. The positioning system adopts a screw buffer pad and is equipped with an electromagnetic induction switch to ensure accurate positioning and cutting. The electric heating blade is used for cutting, and the power is free type cylinder structure. The vacuum suction type is used for plastic suction, The vacuum pump adopts a silent heating section with a stainless steel environmentally friendly heating ring to ensure long service life and high efficiency; The control system adopts 24V low-voltage control to ensure the safety and reliability of the equipment.
Locking pressure: 12.56kg~120kg, adjustable
Mold opening stroke: 70mm~250mm (blow molding) 100-200 (vacuum molding) 60-145 (punching)
Template size: 300x260mm, 170x200mm
Mold specifications: 180x150mm, 120x120mm, 100x100mm
Blow molding needle stroke: 80mm
Extruder plasticizing capacity: 4.5kg/h
Blister capacity: 10 liters/minute
Number and power of heating sections for material cylinder: 3 sections 200W
Temperature control range: 0-399 ℃
1. Aluminum alloy disassembly and assembly mold - extrusion mold
| Number | Mold name | Model | Specification (mm) | Structure and performance |
| 1 | Tube extrusion die | BR-JC001 | 180 × 150 | This mold is a center feeding cross shaped pipe extrusion mold (and head), and the internal structure of the mold needs to have mechanisms such as grating, diversion cone, intake nozzle, core mold support, compression ring, core mold, and mouth mold |
| 2 | Bar extrusion die | BR-JC002 | 180 × 150 | This mold needs to be equipped with an extrusion die (and head) for the splitter cone bar material, and there should be mechanisms such as grating and mouth mold inside the mold. A bolt adjustment mechanism is required between the diversion cone and the mouth mold, and a cooling system and insulation mechanism are required at the front end of the mold. The mold size is ? 95 × 80, mouth mold is 8mm, square mechanism size is 180 × one hundred and fifty × 80mm, requiring a multi piece modular structure with interchangeability, with a mold size of 180 × one hundred and fifty × 100mm |
2. Aluminum alloy disassembly and assembly mold - blow molding mold
The formed product is a small sports water bottle with a complete structure and beautiful appearance. Can be matched with dual station extrusion blow molding machines to form products
| Number | Mold name | Model | Specification (mm) | Structure and performance | |
| 1 | Hollow blow molding mold | BR-CS001 | 145 × one hundred and forty-five × 100 | This mold is a hollow blow molding mold for dolls. The mold needs to be a split type structure, with cooling water channels, needle and side blade exhaust structures inside. The mold and air needle need to have a transitional connection mechanism. The mold needs to use a 4-pillar standard mold frame, and the cutting edge needs to use a double cone type cutting edge with good cutting effect. Product size not less than 80 × sixty × 35, weight not less than 20 grams, mold size 145 × one hundred and forty-five × 100mm | |
| 2 | Thread blowing mold | BR-CS002 | 145 × one hundred and forty-five × 100 | This mold is a one-time molding blow molding mold with a threaded fit on the product head. The mold is a two half split structure, and the outer side of the product needs to have grooves and convex grooves. The mold needs to have a cooling water channel and a needle type exhaust structure. The mold mouth needs to be a shear block conical structure, and the thread fit length of the product is not less than 15mm, the pitch is 3mm, and the product size is not small or larger than 35 × 80, mold size 145 × one hundred and forty-five × 100mm | |
| 3 | Sports kettle model | BR-CS003 | 145 × one hundred and forty-five × 100 | ||
| 4 | Small oil drum blow molding mold | BR-CS004 | 145 × one hundred and forty-five × 100 | Hollow blow molding mold: The formed product is a small oil drum, which must have a handle structure. It is a miniature lubricating oil drum with a complete structure and a hollow interior. Can be matched with dual station extrusion blow molding machines to form products | |
3. Aluminum alloy disassembly and assembly mold - vacuum molding mold
| Number | Mold name | Model | Specification (mm) | Structure and performance |
| 1 | Plastic suction molds for daily necessities | BR-XS001 | 120 × one hundred and twenty × 80 | The mold needs to be vacuum formed and cup-shaped. The mold needs to have independent heating and cooling mechanisms, and the temperature can be adjusted and modified independently. The temperature difference needs to be controlled within ± 1 ℃, and the heating part needs to have an insulation mechanism in the mold. The mold cavity needs to have an air intake and exhaust mechanism, and the size of the formed product is ? 38 × 40, weight not exceeding 0.5 grams, mold size 120 × one hundred and twenty × 80 |
| 2 | Packaging product vacuum mold | BR-XS002 | 120 × one hundred and twenty × 80 | This mold is a one-time packaging product molding mold, and there needs to be a heating system inside the mold, and the temperature can be adjusted by itself. The mold can be formed using a combination of vacuum suction and air compression molding process, and is equipped with an automatic ejection mechanism. The product size is 60 × sixty × 18. The mold size is 120 × one hundred and twenty × 80mm |
4. Aluminum alloy disassembly and assembly mold - punching mold
| Number | Mold name | Model | Specification (mm) | Structure and performance |
| 1 | Cup shaped punching mold | BR-HC001 | 120 × one hundred × 100 | This mold needs to have a concave convex mold and a fit gap of 0.015mm on one side. The upper mold concave mold needs to be an integrated structure, and the lower mold needs to have a product positioning and ejection mechanism. The mold size is 120 × one hundred × 100mm |
| 2 | Hot stamping die | BR-HC002 | 120 × one hundred × 100 | This mold is a knife edge adjustable temperature punching mold, with a temperature range of 0-399 ℃ and a temperature difference of ± 1 ℃. The knife edge and fixing plate need to be insulated. The mold needs to have a top out structure and be able to be equipped with corresponding components to achieve automated production. The mold size is 120 × one hundred × 100mm |
5. Aluminum alloy disassembly and assembly mold - compression molding mold
| Number | Mold name | Model | Specification (mm) | Structure and performance |
| 1 | Mobile compression molding | BR-YS001 | 150 × one hundred and fifty × 100 | The mold is not fixed on the press. After forming, move the mold out of the press, first extract the side core, then take out the plastic part, clean the feeding chamber, and reassemble the mold into the press for the next cycle of compression forming. The characteristic is that the mold structure is simple and the manufacturing cycle is short. However, manual operations such as adding materials, opening molds, and taking parts make the mold prone to wear and tear, with high labor intensity. The quality of the mold cannot be too high. Size requirement: 150 × one hundred and fifty × 100mm |
| 2 | Semi fixed compression molding | BR-YS002 | 150 × one hundred and fifty × 100 | The opening and closing of the mold are carried out inside the machine, and the upper mold is usually fixed on the press. The lower mold can move along the guide rail. It is positioned using a positioning block and is positioned by a guiding mechanism during mold closing. Alternatively, the lower mold can be fixed as needed, and the upper mold can be removed during operation. The parts can be manually removed or removed from the mold holder. This structure is convenient for placing inserts and adding materials, and is used for small batch production to reduce labor intensity. Size requirement: 150 × one hundred and fifty × 100mm |
| 3 | Fixed compression molding | BR-YS003 | 150 × one hundred and fifty × 100 | The upper and lower molds of the fixed compression mold are fixed on the press, and the processes of mold opening, closing, and demolding are all carried out inside the press, resulting in high production efficiency, simple operation, low labor intensity, low mold opening vibration, and long mold life. But its structure is complex, the cost is high, and it is inconvenient to place the embedded parts. Suitable for forming plastic parts with large batches or shapes. The product is a small aircraft with a size not less than 95 × 110mm, mold size requirement: 150 × one hundred and fifty × 100mm |
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Supported by 28 patented technologies and 30 years of technological precipitation, the product quality is guaranteed by using precision honing steel pipes, imported Taiwan Dingji or Japanese seals, electroplated shafts, and whole 45 # steel CNC turning and milling to produce parts. The product has a service life of more than 10 years and a stable performance of 99.2%, ensuring normal use by enterprises.
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7 * 12h rapid response, 10 minute solution, 1 hour drawing, 8s standardized production process, standard production process, the fastest delivery on the same day, without delaying your production, helping you deliver on time.
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Customized products according to your needs, including size, materials, and other details, and support for non-standard customization; We can conduct on-site surveys, provide product technical solutions, and provide one-stop research and development, customized production to meet your various needs and save costs.
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The product comes with a one-year free replacement, lifelong after-sales service, 7 * 24-hour technical support, 1-on-1 technical training, regular follow-up visits, and irregular on-site maintenance to ensure the stable and efficient operation of the product and assist production.
Good after-sales serviceJiangsu Bairui Education Equipment Co., Ltd. is a production, research and development sales base established and constructed by Shanghai Bairui Education Equipment Group in Suqian City, Jiangsu Province in December 2016. According to the group's requirements, it aims for practical training and is a technology-based enterprise that integrates professional research and development, manufacturing, and sales. Dedicated to the production and sales of specialized products in the fields of intelligent flexible automation, robot cooperation, hydraulic and pneumatic, mold design and manufacturing, mechanical innovation design, and mechanical processing manufacturing in the mechanical majors of undergraduate, vocational, and technician colleges in higher education institutions. Bairui Education Instrument, an enterprise that has obtained national high-tech certification, is located in the dynamic Yangtze River Delta, relying on the Shanghai R&D center. Its production and sales factory is located in Suqian City, Jiangsu Province. It has favorable conditions such as a good investment and financing environment, strong scientific research capabilities, advanced manufacturing technology, strong manufacturing capabilities, convenient transportation, and beautiful ecology. The company covers an area of over 30000 square meters in production and office, with advanced complete processing equipment and complete product testing processes. The company has set up R&D Technology Department, Marketing Department, Work Safety Department, Finance Department, Logistics Supply Department and science and technology research team. The humanized management system is perfect, the supervision mechanism is perfect, and the ISO9001:2015 international quality management system has been operating in a standardized and strict manner for many years. The company has passed the OHSAS18001:2007 occupational health and safety management system certification, ISO14001:2015 environmental management system certification, and passed the GB/T29490-2013 intellectual property management system certification in 2020. It has been rated as: excellent supplier of government procurement, China's independent innovation brand, China's key recommended enterprise in the teaching equipment industry, excellent enterprise in the teaching equipment industry in China, national energy-saving and environmental protection products, and exemplary organization of after-sales service in the education equipment industry for many consecutive years; Obtained AAA level demonstration unit for honest operation, AAA level contract abiding and trustworthy enterprise, AAA level credit rating enterprise, AAA level credit enterprise, National 315 Integrity Enterprise, Top 100 Enterprises in the Industry, National Quality Trustworthy Product, and National Authoritative Testing Quality Qualified Product Certificate. The research team of Jiangsu Bairui Education Instrument has been committed to product improvement and innovation for a long time. They have developed nine series of nearly a hundred stable and advanced science and engineering teaching and training experimental equipment, making our company's basic practical and innovative technology products have a clear advantage in peer competition!
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